AI Powered Manual Handling
Risk Assessment & Training

Manual handling remains one of the largest causes of workplace injury, musculoskeletal ill health, lost time and compensation claims.

Yet manual handling risk assessments are notoriously difficult to complete properly — even when using recognised tools. For many duty holders, applying formal models requires specialist expertise that is rarely available in-house.

Human Focus AI Changes This
New AI Tool to Carry Out Manual Handling Risk Assessments

AI-Driven Manual Handling Risk Assessment

Our AI-powered ergonomics system enables you to carry out structured, defensible manual handling risk assessments quickly and accurately. We are incorporating leading ergonomics models into one intelligent platform, including:

NIOSH 2 Lifting Equation

Evaluating two-handed manual lifting tasks. Calculates a Recommended Weight Limit and Lifting Index based on load weight, lift frequency, hand position, and trunk twist.

HSE MAC Tool

Standard for assessing musculoskeletal disorder risk from manual handling. Covers lifting, carrying, and team handling using a colour-coded scoring system (green, amber, red).

Rapid Entire Body Assessment (REBA)

Assessing whole-body postural risk. Evaluates trunk, neck, legs, and arm positions. Useful for unpredictable varied postures like patient handling.

The system analyses posture, movement, load characteristics and task variables — reducing manual effort while increasing analytical rigour. It’s like having a qualified ergonomist sitting alongside you, guiding the assessment process.

The Result:

Clear identification of higher-risk tasks, prioritised improvements, and robust assessment records you can stand behind.

AI-Driven Manual Handling Risk Assessment
From Assessment to Task-Specific Manual Handling Training

From Assessment to Task-Specific Manual Handling Training

Research from the Health & Safety Executive shows that generic, off-the-shelf manual handling training alone is not effective. To reduce injury risk, training must be task-specific.

Traditionally, this has been difficult:
What exactly should “good” look like for this task?
How do you define it?
How do you create and deploy that guidance consistently?

Using Human Focus AI, once a risk assessment is complete you can immediately create bespoke task-specific training based on the actual task being performed.

Use real task footage enhanced with visual overlays and guidance to demonstrate the safest and most effective method.
Deploy this training instantly through the Human Focus online learning system.
Assign it to the relevant employees and track completion and compliance automatically.

Automatic Personalised Video Coaching at Scale

Learning research consistently shows that workplace behaviour change requires feedback — and the most powerful feedback is visual and video-based.

Our technology now makes automatic personalised video coaching viable at scale.

Employees are prompted to capture short task performance clips as part of routine supervision or training processes. These clips are uploaded to their training account, analysed by AI and compared against your defined gold-standard method.

Processes and manages large volumes of video
Tracks individual performance by task
Monitors improvement over time
Delivers objective, personalised feedback
Elevate Your Training Evidence

Instead of simply demonstrating attendance records or knowledge tests, you can demonstrate actual workplace application — providing stronger evidence in the event of claims or regulatory scrutiny.

Automatic Personalised Video Coaching at Scale

Train Your Risk Assessors To Use The AI Tool Effectively

While the AI system makes manual handling risk assessment faster and more structured, organisations still need people who understand how to carry out and interpret these assessments properly.

manual handling courses

Advanced Manual Handling Risk Assessment Training

Provided by Human Focus to support your digital transformation.

A Structured Approach to Safety

Used together, the AI system and training support higher quality risk assessments and more effective improvements to manual handling tasks.

The course gives assessors the practical knowledge to

Identify Risks

Understand manual handling risks and exactly what to look for on-site.

Apply Methods

Apply recognised assessment methods in diverse environments.

Interpret AI

Deeply interpret outputs from the AI system to ensure total accuracy.

Identify Improvements

Pinpoint appropriate improvements to tasks and working methods.

Technology + Expertise

Human Focus does not just provide technology. Whether you need software, capability
building, or full expert support — we can help.

Advanced Online Training

Training in manual handling risk assessment, giving duty holders the competence to apply this technology intelligently.

Unassisted Implementation

For organisations that wish to manage deployment internally. Complete access to the platform and tools.

Done-for-you Services

Delivered by our in-house human factors and ergonomics specialists. We handle the heavy lifting.

A New Standard in Manual Handling Risk Control

Manual handling injuries remain one of the most persistent sources of occupational ill
health and compensation cost. This technology takes manual handling risk assessment
and training to a new level.

Evidence-based risk modelling
Practical task redesign
Task-specific guidance
Automatic personalised coaching
Scalable deployment
Stronger compliance evidence
All Delivered Through One Integrated System

Ready to Transform Your Ergonomics Program?

Join organisations already using video analysis to improve task design, reduce musculoskeletal risk, and deliver training that actually reflects the work being done.

Questions? Contact our team to discuss how this fits your organisation.

Get Started Today

Experience the Human Focus difference